UTB Envirotec 30-year anniversary logo

Contact

Water recovery & ZLD

MVR

Mechanical vapour recompression at 8–14 kWh/m³ of evaporated water.

Mechanical vapour recompression: the vapour is compressed and reused as the heating medium, so evaporation runs on a fraction of the usual energy.

The MVR technology recycles steam and significantly reduces energy consumption in industrial processes. By capturing and compressing vapor, MVR increases the vapor's pressure and temperature, allowing it to be reused as a heating medium. The process efficiently recycles energy within the system, minimizing the need for external heat sources, ideal for applications requiring efficient steam management and energy conservation, with substantial operational cost savings and a lower environmental footprint than conventional methods.

reNEW MVR mechanical vapour recompression pilot plant for wastewater concentration

How it works

The process

MVR uses mechanical energy to compress a vapour stream, raising its temperature and pressure. That compressed vapour, now carrying more thermal energy, is used to heat the incoming feed or concentrate and drive further evaporation. Because the latent heat in the vapour is reused rather than discarded, the external energy input needed for evaporation falls sharply, which is what makes evaporative concentration affordable on large flows.

Specifications

PrincipleVapour compressed and reused as the heating medium
Heat sourceRecovered latent heat: no external steam required
DutyEffluent concentration, crystallisation, purification
ConfigurationStandalone or combined with LTDis
FootprintCompact, space-saving

Key advantages

  • Minimises energy consumption, giving significant cost savings
  • Achieves higher purity and maximises water recovery
  • Compact and space-saving design
  • Reduces environmental impact
  • Reliable and low-maintenance operation
  • Replaces simple evaporators on the same duty
MVR mechanical vapour recompression evaporator installed outdoors at an industrial site

Gallery

Fontaine MVR evaporation pilot plant, 7.5 m³/day
Fontaine pilot: 7.5 m³/day
reNEW MVR pilot unit for wastewater concentration
reNEW pilot unit
MVR evaporation and membrane treatment skid in a container
MVR and membrane skid
MVR evaporator and compressor skid at the EPST installation
MVR evaporator installation, EPST

Where it is applied

Zero liquid discharge
  • Industrial wastewater
Brine concentration
  • RO brine
  • Salt brine
Process concentration
  • Chemical: evaporation, crystallisation, purification
  • Beverage: milk, juice, sugar
  • Food: MSG, soy, protein, sugar
  • Pharmaceutical: medicines, vitamins
2
Plants delivered
2
Countries
24
m³/day capacity
2003
First plant

Reference plants

The largest 2 of 2 plants delivered with MVR, 2003–2017.

PlantLocationCapacityYearProcess
Georg FischerApc, Hungary24 m³/day2003Vacuum distillation
BakersfieldCalifornia, USA-2017Vacuum distillation · ZLD
Search the full reference list →