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Water recovery & ZLD

SILEX™

Silica and scaling control ahead of evaporation and reuse loops.

A deep-bed upflow sand filter that cleans its own bed continuously: no backwash cycle, so it never stops filtering.

The SILEX sand filter's effectiveness lies in the fact that no shutdowns are necessary for backwash cycles. The inlet is at the bottom of the filter; as the feed flows upward through the sand bed, solids are retained in the filter sand and the filtrate exits over a weir at the top. The sand sinks into an airlift pipe at the center of the filter, which transports it up to the sand washer, where solids are separated. Clean sand falls back onto the bed, creating a continuous internal sand circulation.

Cutaway render of a SILEX continuous upflow sand filter showing the airlift and sand washer

How it works

The process

The Silex filter is a deep-bed upflow filter with continuous bed cleaning, so no shutdown is needed for a backwash cycle. Feed enters at the bottom and flows up through the sand bed, where the solids are retained; the filtrate leaves over a weir at the top. The sand sinks and enters an airlift pipe at the centre of the filter, which carries the sand-and-solids mix up to the sand washer. There the solids are separated off and the clean sand falls back onto the bed, creating a continuous internal sand circulation. The modular design means any throughput can be matched, and the filter comes as either a free-standing stainless steel tank or a concrete basin.

Specifications

Filter typeDeep-bed upflow with continuous bed cleaning
BackwashNone: no shutdown for backwash
VersionsFree-standing stainless steel tank, or concrete basin
Main materialEN 1.4301 / EN 1.4404 / EN 1.4571
Max allowed temperature60 °C
Sand washerGlass-fibre reinforced composite
Rubber couplingsEPDM
Head loss pipePVC
InternalsWater distributor, sand distributor, sand washer, guide tube, airlift pump
SizingModular: from 2.86 m² filter area per unit

Key advantages

  • Filters continuously: no backwash shutdowns
  • No separate backwash sequence to run, and no backwash water to pump
  • Modular, so any throughput can be matched
  • Available in stainless steel or concrete construction
  • Built to meet the tightening effluent limits on municipal and industrial plants
  • Simple internals with no moving parts in the bed
SILEX sand filter cutaway showing the internal airlift and sand washer

Gallery

Render of a SILEX continuous upflow sand filter
SILEX continuous sand filter
Cutaway render of a free-standing steel SILEX sand filter
SILEX filter: free-standing steel version
SILEX sand filter cutaway showing the internal airlift and sand washer
Cutaway: internal airlift and sand washer
SILEX sand filter internals: airlift pipe and sand distributor
SILEX filter, polished finish

Where it is applied

Tertiary treatment
  • Polishing municipal effluent to tighter limits
  • Polishing industrial effluent
  • Solids removal ahead of reuse or membranes
7
Plants delivered
1
Country
48,623
m³/day capacity
1996
First plant

Reference plants

The largest 6 of 7 plants delivered with SILEX, 1996–2025.

PlantLocationCapacityYearProcess
BAMO Technology HungaryÁcs, Hungary48,000 m³/day2024Physico-chemical · DAF · filtration
EVE Power Hungary KftDebrecen, Hungary245 m³/day2025Physico-chemical · lamella sep · MBR · DAF · UF
Eve Power Hungary Kft.Debrecen, Hungary245 m³/day2023lamella sep · DAF · MBR · Physico-chemical · UF
SEMCORP Hungary Kft.Debrecen, Hungary26 m³/day2024MBR · Physico-chemical · UF
Halms Hungary Kft.Debrecen, Hungary5 m³/day2025AC filter · RO
POLIFARBE KftBócsa, Hungary2 m³/day2001Physico-chemical · filtration
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